Product Short Description
The Polyaxial Pedicle Screw is a premier component of modern spinal fixation systems, engineered to deliver exceptional vertebral anchorage and flexible rod alignment during spinal fusion procedures. Featuring a multi-directional trailing head, this system grants orthopedic surgeons maximum intraoperative flexibility, facilitating easier rod placement and reduction in complex spinal reconstructions. Manufactured from premium implant-grade titanium alloy and processed through a state-of-the-art quality management infrastructure, this system provides highly dependable, regulatory-compliant solutions for international orthopedic distributors, hospital procurement networks, and medical device partners.
Technical Specifications
|
Item |
Specification |
|
Product Name |
Polyaxial Pedicle Screw |
|
Material |
Implant-Grade Titanium Alloy (Ti-6Al-4V ELI) |
|
Application Range |
Thoracic, Lumbar, and Sacral Spinal Fixation |
|
Screw Diameter |
4.5mm / 5.0mm / 5.5mm / 6.0mm / 6.5mm / 7.0mm / 7.5mm |
|
Screw Length |
25mm to 60mm (Available in 5mm increments) |
|
Angulation Range |
Up to 40 degrees of multi-directional mobility |
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Thread Type |
Dual-lead thread design for rapid insertion and high pull-out resistance |
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Compatible Rod Diameter |
5.5mm / 6.0mm |
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Surface Treatment |
Premium Anodization / Advanced Passivation |
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Sterilization Method |
EO Sterilization or Non-sterile option based on market preference |
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Packaging |
Medical-grade double-sterile blister packaging |
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Regulatory Compliance |
ISO 13485 Certified / Manufactured under international implant standards |
System Architecture & Components
The Polyaxial Pedicle Screw System is a comprehensive posterior fixation assembly meticulously architected to accommodate anatomical variations and minimize stress concentration on the bone-screw interface. The integrated system consists of the following synchronized elements:
Polyaxial Pedicle Screws: The core anchoring mechanism featuring a 40-degree omnidirectional ball-and-socket head joint, allowing extensive angular adjustment to eliminate aggressive intraoperative rod contouring.
Spinal Rods: Available in straight and pre-contoured formats to contour seamlessly to patient anatomy and maintain rigid long-term spinal alignment.
Low-Profile Locking Caps: Incorporates a modified buttress thread design to eliminate cross-threading and prevent head splay during high-torque final tightening.
Cross Connectors: Transverse stabilization links that significantly enhance the rotational and torsional rigidity of the entire construct.
Ergonomic Surgical Instrumentation: A dedicated, fully integrated kit including rigid star-drive screwdrivers, counter-torque wrenches, and depth gauges optimized for streamlined surgical handling.
Key Technical Advantages
Dual-Thread Geometry: The screw shaft features a specialized conical core and dual-lead pitch that doubles the insertion advancement speed while maximizing bone purchase in both cortical and cancellous bone structures.
Ultra-Pure Biocompatible Material: Fabricated strictly from medical-grade titanium alloy, offering optimal fatigue strength, excellent corrosion resistance, and superb artifact-free performance under post-operative MRI and CT imaging.
Slip-Free Torque Transmission: Precision-machined hexalobular drive interfaces ensure perfect tool engagement, minimizing the risk of driver slippage or head stripping during high-load insertion.
Versatile Anatomical Sizing: Available in an extensive matrix of diameters and lengths to provide custom-fit solutions for varying patient profiles and complex structural reconstructions.
Clinical Applications
This system is clinically indicated for a wide spectrum of spinal pathologies requiring rigid stabilization through posterior thoracic, lumbar, or sacral intervention:
- Degenerative disc diseases causing chronic spinal instability
- Spondylolisthesis (degenerative, isthmic, or traumatic)
- Acute spinal trauma including unstable fractures and dislocations
- Spinal deformities including scoliosis, kyphosis, and lordosis correction
- Posterior Lumbar Interbody Fusion (PLIF) procedures
- Transforaminal Lumbar Interbody Fusion (TLIF) procedures
- Advanced tumor resections and total spinal reconstruction procedures
Manufacturing Quality & Supply Capabilities
To meet the rigorous quality expectations and regulatory compliance demanded by international healthcare buyers, the production infrastructure is built upon uncompromised precision, total predictability, and structural validation:
Advanced CNC Precision Machining: Every screw is manufactured utilizing high-precision Swiss-type CNC lathe machines, ensuring dimensional tolerances are kept strictly within micron levels.
Certified Cleanroom Processing: Cleaning, final inspection, and primary medical-grade packaging are executed entirely inside Class 100,000 (ISO Class 7) cleanrooms to guarantee strict bioburden control.
Rigorous Biomechanical Testing: All implant designs undergo exhaustive mechanical evaluations, including static and fatigue testing under axial, torsional, and bending loads according to international ASTM F1717 standards.
Full Batch Traceability: Raw materials undergo strict spectroscopic validation upon receipt. Every production batch is backed by material test reports, heat treatment documentation, and comprehensive quality certificates.
Scalable Production Capacities: Equipped with robust manufacturing capacity to support scalable contract manufacturing, flexible private label requirements, and reliable lead times for large-scale international procurement orders.
Frequently Asked Questions
Q: What grades of titanium materials are utilized in the manufacturing of these polyaxial pedicle screws?
A: Our polyaxial pedicle screws are fabricated exclusively from premium medical-grade titanium alloy, which strictly complies with ASTM F136 specifications for surgical implant applications. This material provides the optimal balance of high tensile strength, excellent fatigue resistance, and superior biocompatibility compared to standard titanium grades.
Q: How does the dual-thread design improve surgical outcomes and implantation efficiency?
A: The dual-lead thread configuration doubles the insertion advancement per revolution compared to single-thread screws. This drastically reduces the time required for screw placement during surgery. Furthermore, the specialized core taper maximizes bone purchase by compressing surrounding bone tissue during advancement, delivering excellent initial pull-out resistance even in compromised bone conditions.
Q: Are raw material certificates and mechanical validation reports accessible for international distributors?
A: Yes, full documentation packages are provided with every shipment to ensure regulatory compliance and peace of mind for our international distribution partners.
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